Kia has issued a recall affecting over 80,000 Niro models in the United States due to a potential safety issue with the wiring harness beneath the front passenger seat. This recall encompasses 2023-2025 model year Niro EVs, Hybrids, and Plug-in Hybrids manufactured between late 2022 and late 2024.
The concern arises from the possibility of damage to the floor wiring assembly, which could occur if the passenger seat is frequently slid back and forth. This damage can have serious consequences, potentially disrupting the proper functioning of the airbags and seatbelt pretensioners in the event of a collision.
Furthermore, damaged wiring could inadvertently trigger the passenger-side airbag even when no accident occurs, posing a risk to occupants, particularly children or smaller individuals. Conversely, it could also prevent the airbag from deploying when necessary, significantly increasing the risk of injury in a crash.
Kia became aware of this issue in November 2024 after receiving a field report indicating damage to the wiring harness, which subsequently triggered an airbag warning light. Upon investigation, Kia determined that variations in the wiring harness routing could render it susceptible to damage from repeated seat movement.
While Kia has not received any reports of accidents or injuries related to this issue, four warranty claims have been filed. To address this safety concern, Kia will notify affected owners by first-class mail starting March 14, 2025.
Kia dealerships will be instructed to inspect the floor wiring assembly in recalled vehicles. If damage is found, the assembly will be replaced. Additionally, the wiring harness will be rerouted and equipped with extra protective coverings to prevent future damage.
This recall serves as a reminder of the importance of regular vehicle maintenance and the vigilant monitoring of safety systems by both automakers and vehicle owners. While Kia is generally known for producing reliable and well-engineered vehicles, this incident highlights the potential for unforeseen issues to arise even in seemingly robust systems.