Ford has recently faced a series of quality control issues, leading to multiple recalls and NHTSA investigations. In a single day, the automaker issued four separate recalls affecting various models and model years.
One recall targeted 65 2024 Ranger trucks, where a fuel line might not have sufficient clearance from its bracket, potentially leading to a fracture, fuel leak, and fire risk. Ford's solution involves dealers securing the line with a tie strap.
Another fire risk was identified in 2,418 2024-2025 F-150, 2024 Expedition, and 2024 Lincoln Navigator vehicles due to misaligned engine cup plugs that could cause oil leaks. Dealers will inspect the plug alignment and replace it if necessary.
The most significant recall, in terms of the number of vehicles affected, involved 27,678 units across various models and years. This recall addressed a missing dashboard airbag warning label, a legal requirement. Affected vehicles, including Explorers, Lincoln Aviators, Escapes, Lincoln Corsairs, F-150s, Expeditions, and Navigators, will be brought in for label installation.
A more serious airbag-related issue was discovered in 15 2024-25 Ford Escapes where the dashboard might not have been manufactured correctly, potentially preventing the passenger airbag from deploying. These vehicles will receive a new dashboard cover.
Beyond these recalls, the NHTSA initiated two investigations into Ford vehicles. The first investigation concerns the inadvertent deployment of seatbelt pretensioners, a problem previously addressed by a Ford recall. However, the NHTSA suspects that 2019-2020 Expeditions not included in the initial recall might also be affected.
The second investigation focuses on the degradation of the 12-volt battery, a known issue that Ford has already recalled for. While the issue may not seem immediately dangerous, it can lead to sudden loss of engine power and lights while driving. Despite a software update fix for affected Bronco Sport and Maverick vehicles, some owners have reported continued battery failures.
These recent recalls and investigations highlight ongoing quality control challenges faced by Ford. It remains to be seen if additional recalls will be necessary to address these persistent issues.